ZEUS® PDC – AS INDIVIDUAL AS YOUR PRODUCTION Bynature, productionprocessesormanufacturingorganisationsdiffer from company tocompany. Bearing this inmind, your individual objectives, specific requirementsandprocessesaswell as the current conditions, special features and interfaceswill be identified ina jointworkshop. Our experiencedstaff ensureaprofessional step-by-step implementationof your requirements inour flexibleand freelyparameterisable solutionenvironment. COMPETENCE FOR MORE PRODUCTIVITY IN MANUFACTURING
Analysing and exploiting potentials with ZEUS® PDC Wherever productionmanagersare concernedwithproductionplanning, processoptimisationandcost control, the focusprimarily liesonproductiondatacapture (PDC) as centralmoduleof anMES (ManufacturingExecutionSystem) solution. A future-orientedPDCsolution is characterizedby itsability toflexiblymapany customer-specificworkflowsand productionprocessesavoidingcostlybespokedevelopment. Themodular designof ZEUS®PDCprovides tailor-made solutions tomeet your specificbusiness requirements– from simple cost centre recording to jobcostingup tocomplex industrial productiondatacapturewithautomatedERP communication. Our expertise Our experience incontinuouslydevelopingPDC solutionsovermore than25 yearsgivesusacompetitiveedge that guaranteesbothasuccessful project implementationandmeasurable improvements in your company. More than 1,500customers fromindustry tosmall andmedium-sizedbusinessesalready successfully useour ZEUS®PDCsolution. Themajorityof our customers in themanufacturingsector useZEUS®PDC inconjunctionwithERPcommunication toenable the reportingand transfer of productiondata, PDCresults aswell asgoodyieldand rejectedquantities to their ERPsystem. ISGUS is in your vicinity Theproximity toacompetent partner is crucial for a successful project implementation. The ISGUSGroupoperatesadensenetworkof sales andservice centresand,withnumerous locations worldwide,wemost certainlyare represented inyour vicinity. Thanks toour branchoffices inAustria,UKand the USA, aswell asour long-standingpartners inmost Europeancountries,weareyour reliablepartner for bothnational and international projects. Our experiencedstaffwill assist you inaprofessional way ineveryproject phase– fromproject analysisand consultancy toqualifiedproject implementation, end user trainingandsupport services.
ZEUS® PDC in the ISGUS Cloud All ZEUS®WorkforceManagementmodulesareavailableeither ason-premise solutiondeployed in the customer‘sownITenvironment or asSoftwareasa Service (SaaS) solutionhosted in the ISGUSCloud. The latter allows ISGUSusers tobenefit frompredictable costsand theeliminationof capital expenditures for database licences, serversandadministration. Furthermore, SaaSstands for seamlessavailabilityandahighdatasecurity level guaranteed in the ISGUSdatacentreat our headquarters inVillingenSchwenningen. ZEUS® PDC - THE SOLUTION FOR PRODUCTION DATA MANAGEMENT
OPTIMIZATION POTENTIAL THROUGH PRODUCTION DATA MANAGEMENT Formanufacturingcompanies, theavailabilityof ITsupport in theplanning,management andcontrol ofmanufacturingprocessesopensupsignificant potentials for improvement andbenefits. ZEUS®PDCactsas linkbetweenERPsystemsandproductiondatacapture.Order data fromERPsystemsare visualisedandmanaged inZEUS®PDC, andsubsequently, reportedback (toERP) includingassociated timevalues. TheZEUS®PDCmodule is responsible for controllingandmonitoring thedatacaptureprocesses carriedout at the different recordingpoints via the terminals installedonsite. The current timevalues required for theevaluationof the collecteddataareautomaticallydeliveredby theZEUS®Time&Attendancemodule. Inotherwords, productive working timesaswell as setup, non-productiveandbreakdown timesper order andoperationareavailable for subsequent analyses inZEUS®PDCand theERPsystem. Thanks toPDC, any incompleteand/or obsoletedataderiving fromthe conventional datacapture isautomaticallyupdated, thus improvingdataquality. Anexistingup-to-datedatabase is crucial for resilient evaluationsandanalysesof processing timesaswell as for an efficientmilestoneanddeadlinemonitoring–prerequisite for a reliableprocessmonitoringandproductionmanagement. ZEUS®PDCcontributes ingreatmeasure tooptimiseprocessesand improveadherence todeliverydates.Moreover, up-to-datePDCdataallowfor updatingandadaptingoutdatedplanningdata in theERPsystem. FURTHER ZEUS® WORKFORCE MANAGEMENT MODULES ZEUS®Time&Attendance interactswithZEUS®PDC ina fullyautomaticway. Consequently, the timevalues allocated toordersandoperationsalways correspond to theworking timepatternsandshift schedules valid at the timeof datacapture. Furthermore, it ispossible toautomate theproductivityanalysisor the incentive paydeterminationwithout any redundancy sinceabsencesareequally taken intoaccount. ZEUS®Staff Schedulingoptimisesandsimplifies shift planning tasksandall associatedprocesses, suchas e.g. shift swapping. In theevent ofmanufacturingshift scheduling, employee skills, personal preferencesand legal requirementsaswell as timeaccount balancesandabsences, suchasplannedvacation, are taken into consideration. ZEUS® PDC
IT 8210 Multifunctional terminals for time recording, production data capture, job costing and employee-self-service IT 8210 / IT 8260 Inaddition to time recordinganddatacapture, both terminal series support online functionsbeing indispensable for amodernWorkforceManagement. A3mmscratch-resistant glass front protects the touch screenandensures that the terminals canbeoperated even inharsh industrial environments. Theavailabilityof correct andcompletedata is indispensable for subsequent evaluationsandanalyses. Inother words, keyperformance indicatorsandconclusionsbeing basedon incorrect, incomplete, outdatedor non-validateddataaremeaningless, too. ISGUS terminals ensure data accurancy: » Equippedwith large commandbuttonsandselection fields the touch-screen interface is easily customizable onsiteaccording to thedifferent user requirements. » An intuitive, logical anduser-friendly interfaceguides users step-by-stepsimplifyingnavigation,menu selectionanddataentry. » Acomprehensiveonlinevalidationverifies the plausibilityof anykindof input data, suchas employee authorisations, order numbers,machineassignments, sequences, admissible short / excessdeliveries, etc. IT 8260 Dimensions:H334mm;W360mm;D90mm Dimensions:H205mm;W190mm;D67mm CAPTURING AND AUDITING PRODUCTION- DATA
Possibilitytoselect,bookorchangeyourPDCordersdirectlyonthe terminal inasafeandclearlyvisibleway.Projectorordernumbers canbeeasilyenteredeithermanuallyorautomaticallyviabarcode scanner. Orderdataandorderbalancesare displayedontheterminal inaclearly structuredway.Detailedevaluations arepossibleviathe„PDCinformation“ widgetonthewebterminal. IT 8261 CLIENT Allows you tobenefit fromthe same scopeof functions re-usingalreadyexisting industrial PCs. Youwish to continueworkingwithpay slipsor barcodes?Noproblem, simply connect the requiredscanners to the ISGUS terminalsandclients. With ISGUS, „digitization“ goes far beyond the mere data recording level Bydeploying terminalsandclients fromISGUSaswell as mobiledevices (e.g., smartphonesand tablet PCs) digitizationnowreachesall employees–nomatter ofwhether theyareproductionworkers, officeemployeesworking fromtheir PCsor coworkerswithmobiledevicesbeing onsiteat customers‘ premises–all of themhaveaccess toexactly the same functionsandworkflows.Working timesandorder datacanbebookedand retrieved everywhere, at any time. Absencesor holiday requests canbe createdandapproveddirectlyon the IT8210/ IT8260 terminal or via the IT 8261 Client. Employeeswhowish toswap their shift, can sendashift swap request to their colleagues.Oncedone, the responsibleplanner onlyhas toapprove thepending shift swap. Further sample terminal views:
Allproductiondataare administeredinthePDC centre.ThePDCdatacan befilteredbyprojects, andviathedrill-down functionalityyoucan addoneormore layers ofdetail, i. e.ordersand orderpositions. Theorderstatuswithcurrent resultscanbeviewedbasedonthetarget,actualandsetuptime. ERP communication Automatic tailor-made, two-way communicationenabling theexchangeofmanufacturingdatawithexisting ERP/PPSsolutions isof fundamental importance in the fieldof productiondatacapture. Communicationbetween ZEUS®andERP /MerchandiseManagement solutions is realisedvia the integratedandflexibleERPcommunicationprovidingaquickand tailor-made connectionwithout need for cost-intensive customprogramming. Toexecute the transfer of order dataand report back the updatedprocessdata (completedbyproductive time values), theERPcommunicationmakesuseof state-ofthe-art interface technologies–prerequisite for asave andsmoothdataexchangewithall current ERPsystems and industry solutions. Formulti-divisioncompanieswhereoftendifferent ERP solutionsare implemented, ZEUS®PDC is theperfect choice: acquiringone single licenceenables the communication towards several different ERPsystems. PDC CENTRE
Possibilitytoviewthedata of variousprojects includingassociatedorders. Predefinedparameters allowforcustom-specific projectdataevaluation. Thedrill-downfunctionalityallowstorefinethe displayandviewvarious key figures. Basedondifferent, previouslydefinedorder parameters,productivity key figuresof individual positions (e.g.productionlines) canbeeasily compared. PDC INFORMATION ThePDCInformationwidget allows theuser to refine thedisplayof complexdatasets. Besidesdifferent filter options, e.g. filteringbyorder, order position, cost centre, machineor employee, thedrill-down featurehelps to breakdownmultidimensional databynavigating froma broader level down to thenext. Thisopensup thepossibility to identifypotentialweak pointsandbottlenecksat anearly stageand to take correctivemeasures indue time to improveoperational performanceandefficiency. KPI DETERMINATION Thanks to theautomaticdeterminationofMESkey figures inaccordancewith theGermanMechanical Engineering IndustryAssociation (VDMA), youhaveaccess tokeyperformance indicators (KPI) at any timewithout cumbersome calculations. Byevaluating theKPIs, the progressor degreeof fulfilment of your ordersandprojects becomesmeasurable. KPIs serveasabasis for decisions, analysesor objective comparisonsbetweendifferent organisationunits, departments, cost centresor production lines. Theyallow you to identifyweakpointsand improveprocessesand operational efficiency.
Main advantages of ZEUS® PDC » ZEUS®PDCcreates transparencyandsupports you inestablishingstructuredoperational sequences andproductionprocesses. » ISGUSoffersall options required for stationaryormobiledatacaptureandprovides real addedvalue expandingdigitization right down to thedata recording level in themanufacturingarea. » Automatedproductiondatacaptureprovidesanup-to-dateandvaliddatabase required toefficiently control andmanageproductionprocesses. » Current order status, busy times, runand idle times, goodyieldand rejectsquantity, etc., areavailableat aglance. » AutomatedKPI determinationcombinedwithobjectiveanalysesandcomparisonsallowfor continuous optimisationof operational sequencesandproductionprocesses. » Thehighlyflexibleandparameterisable ISGUSsolutionallows tomeet individual specificationsand customer-specific requirements. » Seamless connectivitywithanyERP /MMSsolutionusingstate-of-the-art interface technology. » ZEUS®WorkforceManagement allows you tocombineTime&Attendance, ProductionDataCapture, Staff SchedulingandAccessControl usingup-to-dateweb technologyandensuringGDPRcompliant datamanagement. » ZEUS®WorkforceManagement isavailableason- premise solutionor in the ISGUSCloud, respectively. PDC at the IT solution environment: Database Control Analysis ERPcommunication ZEUS®Workforce Management Planning Datacapture Dataevaluation Production level Datacapture+ validation ZEUS® Workforce Management ZEUS® Time management ZEUS® PDC ZEUS® Staff Scheduling Payroll data Order data PDC feedback Key indicators + internal activity allocation HR Production Planning Controlling ERP
ZEUS® MOBILE – YOUR APP FOR MOBILE RECORDING OF ORDERS & PROJECTS The ISGUSApp„ZEUS®mobile“offers the same functionalitiesas the stationary terminalsandclientsof the ISGUSITseries. ZEUS®mobileallows you to recordworking times, projectsandorders fromyourmobiledeviceat any timewherever youare - inandout of theoffice. Use theZEUS®mobileApp tocaptureyour projectsand activities viaQRcodes inaquickandeasyway - simply scan themwithyour smartphone. Furthermore, youcan optionallyactivateGPS locationcapturewhen recording attendance timesor for time trackingonspecificprojects. Additionally, thegeofencing featureprovides youwith predefinedPDCparameter suggestions. Inotherwords, uponarrival onsite, the correct project and theassociated customerwill beautomaticallyproposedandyousimply have toconfirmitwhenstarting theactivity. Moreover, theZEUS®mobileApp includesacomprehensiveEmployee-Self-Service, aServiceplanonlinemodule, pushnotification function, andmuchmore. ZEUS®mobile converts your smartphoneor tablet PC intoasmartworkingdevice supportingmobileworkforcemanagement. ZEUS® JOB COSTING Youoperateabusinessoutside the industrialmanufacturingsector looking for apossibility toefficiently record attendance timesor trackproductive timesof your productsandservices?Here theZEUS® JobCostingoption providesan ideal andprofessional solution for automated datacaptureand timeallocation.With regard todata evaluationanddata transfer tosubsequent processing systems, ZEUS® JobCostingoffers you the sameanalysis andcommunicationoptionsasavailable inZEUS®PDC. Thisallows for automationanddigitizationof datacaptureprocesses required in thepublic sector (e.g. building yards, technical servicesor publicadministrations). For all thoseproviding their servicesonsiteat the customer‘spremisesor for employeesworkingon their projects fromhome, ZEUS® JobCosting is the ideal solution. Tediousand time consumingmanualworkload is efficiently replacedbyautomatedservice-related time recording, timeallocationanddataevaluation. ZEUS® TIME ALLOCATION ZEUS®TimeAllocationallows for automaticdistributionof theemployees‘ attendance times, inwholeor in part (onpercentagebasis), tocost centres, projectsor activities. If theautomatic timeallocationonly comprisespart of the working times tobedistributed, ZEUS®TimeAllocation lists the remainingnon-allocated times inaclear and transparentway. At a later stage, the remaining times can bemanuallyallocated to the correspondingactivitiesor products via theweb terminal or anymobiledevice. ZEUS® mobile
Canada USA Portugal Spain France Great Britain Netherlands Headquarters Germany Switzerland Poland Austria Romania Italy Turkey Greece United Arab Emirates Russia India Phone +49 7720 393-0 Fax +49 7720 393-184 info@isgus.de www.isgus.de/en ISGUSGmbH Oberdorfstraße18-22 78054 VillingenSchwenningen Germany THE ISGUS GROUP AS INTERNATIONAL AS ITS CUSTOMERS AND ITS SOLUTIONS ISGUS with its close net of distributioin partners, its entirely customer orientated and excellent service and training concepts, is your strong and reliable partner now and in the future. Benefit from our longstanding experience resulting from over 15,000 installations worldwide. 001E 0920 1FD 9h Subject tochanges intheproduct rangeandtechnicalmodifications!
RkJQdWJsaXNoZXIy ODI3NTA=